Cable Tray Roll Forming Machine Gallery

Cable Tray Machine Manufacturer

LOTOS‘S goal is to be a leading provider of information to design and engineering professionals engaged in the design Cable tray ROLL FORMING MACHINE. Cable tray systems are the right solution for running large quantities of data cables overhead or under-floor. these systems are known as baskets, trunking or cable ladders. Our full line of cable tray and ladder systems are available in youtube channel that can be accessed by clicking LOTOS Cable Tray youtube

Cable Tray Roll Forming Machine Video

DIN rail for electrical cabinet roll forming machine

in mounting circuit breakers and industrial control equipment inside equipment, racks are used DIN rail a metal rail of a standard type. These products are typically made from a cold rolled carbon steel sheet with a zinc-plated or chromated bright surface finish.
DIN Rail is a metal strip rail commonly used for mounting industrial control equipment inside equipment PCL racks and enclosures.

Types of DIN Rail

There are four common DIN Rail types:

  • Top Hat
  • Miniature Top Hat
  • C Section
  • G Section

 

 

 

DIN rail roll forming machine

Cable Tray and Duct Making Machine

A cable tray is a unit or assembly of units or sections and associated fittings forming a rigid structural system. these profiles used to securely fasten or support cables and raceways.LOTOSFORMING Produce Cable Tray Roll Forming Machine that this machine use for producing cable trays profile.LOTOS can produce the following machine:

  • Stainless Steel Cable Tray making machine
  • Cable tray and ladder systems line
  • ladder systems roll forming machine
  • Wire Mesh Cable Tray rolling machine
  • Wire Basket Cable Tray roll forming machine
  • Cable Bus Duct machine
cable tray roll forming machine

Main technical parameters cable tray machine

  • Finished products: 50×100–600with holes punching and width adjustable
  • Raw material request: G350Mpa cold rolled or hot rolled steel, galvanized steel
  • Material thickness:0.7mm-1.2mm
  • Whole line working speed:>10m/min

 

Process flow cable tray bending machine :

Hydraulic de-coiler→Guiding& leveling→ servo-feeder- punching press- —Roll Forming—Hydraulic cutting–Output tables

cable tray making machine configuration

NO.NameQTYRemark
15T motorized decoiler1 set1)Max 5T

2)Max coil:1000mm

3)Motor:5.5kw made in China

2Guiding,feeding Leveling1 set1)2 pinch rolls and 11 rolls leveling

2)Rolls material:40Cr

3)Leveling speed:max 20m/min

3Servo-feeder system1 set1)Feeding speed:max 20m/min

2)DELTA

3)2-Φ70mm feeder rolls

4160T Punching press

It depends on punching hole

1 set1)Motor:18.5KW

2)Slide stroke: 25-35 times /min

5100-600mm Width holes punching mould1 set1)Mould material Cr12Mov

2)Combination mould to punch from 100mm to 600mm

6Roll Forming Machine1 set1)casting pillar

2) 18 stations of roller

3) 15KW motor made in China

7Hydraulic combination cutter1 set1)Cutting blade material: Cr12

2) cutting power:7.5kw

8Run-out table2pcsSteel frame with Rollers
9Electric panel1setPLC control system,

DELTA

10Hydraulic system1 setSolenoid BEIJING HUADE
 General structure cable tray production line

hydraulic decoiler

  • Width of material:max 1000mm
  •  hydraulic inner expansion and motorized decoiling
  • The inner diameter of the coil: φ508mm
  • inner expansion range: ф460-520 mm
  • Outer max. diameter: φ1500mm
  • Decoiling speed:15-20m/min
  • Max. loading capacity: ≤5T
  • Motor:5.5kw made in China
  • DELTA inverter made in Japan

Guiding, feeding and levelling

  • We adopt 2 pinch rolls and 11 rolls levelling ( upper 5 rolls and bottom 6 rolls)
  • Pinch rolls and leveling rolls material:40Cr,quenched,heat treatment, HRC55–58,Pinch rolls diameter 96mm,leveler rolls diameter 64mm
  • Leveling rolls width:max 800mm
  • Materials thickness:0.5–2.5mm steel grade G350Mpa
  • Motor power:7.5kw made in China
  • A way of a drive: gear drive
  • Upper levelling rolls are adjusted by the screw rod with measures meter
  • The press button “start” and “stop”
  • Voltage requirements:380V,50Hz,3Ph

 

Servo-feeder system

  •  Servo-feeder model: SRF-800B
  • Function: For material feeding into the press punching machine
  •  Feature: Uses servo motor-driven.
  • Feeding capability:width800mmx0.5-2.8mm coils
  • Feeding speed:max 20m/min
  • Feeding accuracy:≤±0.1mm(within200mm)≤±0.2mm(within 500mm)
  • Max feeding step distance:≤9999.99mm
  • Feeding rolls diameter:2-Φ95mm, we adopt rubbers as upper rolls, bottom  rolls material is 40Cr, high-frequency tampered treatment , HRC55-58, chrome on the surface
  • Pneumatic style to tighten or relax
  • Air supply:0.5Mpa
  • Multistage type feeding:May input various groups of different feeding lengths. The liquid crystal touching screen demonstrated is advantageous for the change, establishes various technical parameters. The auto-induction start system and the punch press linkage (control punch press start).
  • It will be installed on the side of the pressing machine

Punching press machine for cable tray line

  • Model of punching press:JF21-315T
  • Punching press: Uses the steel plate welding fuselage, the rigidity is strong with good appearance .
  • Uses the combined type air operated friction clutch.
  • punched 25-35 times per min
  • Worktable size:max 1000mm
  • Worktable thickness:180mm
  • Motor power:15kw
  • Weight:18,000kgs

Lateral holes and width holes punching

  • Punching mould material: Cr12 Mov, HRC58-62
  • The holes size can be adjustable and the punching head is controlled by the cylinders.
  • There are totally 1 sets of punching mould

 

Main Forming Machine

  • We adopt casting pillar type machine structure and one size of the roller stands can be adjusted and controlled by PLC and the other side is fixed
  • 14 forming stands plus 4 vertical rolls
  • Motor power:15kw made in China
  • Material max. thickness:0.7-1.2mm
  • The diameter of the shaft: ¢80mm
  • Rollers material: GCr15 quenching treatment: HRC58-62°
  • The material of shaft:40Cr heat treatment
  • Driving system: chain drive 1.2”
  • Line speed:3-5m/min
  • With fully automatic adjustment from one width to another width, it just needs a few seconds to finish changing
  • Finished cable tray length precision:±3mm/10m
  • Finished cable tray straightness precision: ±1-1.5 degree /10m
  • The line will be painted industrial blue or green colour as picture below or the colour provided form the Buyer
  • Finished cable tray length:2-10m

 

Hydraulic Cutting unit

  • A way of cutting: we adopt hydraulic post-cut after forming
  • The material of blade: Cr12Mov, quench treatment, hardness HRC58-62

 

Run-out table

  •  Structure: roller type with no power
  • 2 pcs

A hydraulic control system (LOTOS standard)

  • We adopt the separate hydraulic oil tank outside of a line
  • Hydraulic station power: 7.5kw
  • We adopt famous brand solenoid made in China
  • N45 or N46 hydraulic oil is available

 

Electric control system

  • The full line is controlled by the PLC control system(Siemens brand),touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control)and modify the para5meter to control the line. Also can check the running status, parameter and error indication etc..
  • Operation type: manual /auto two type switch.  In manual position: can run each part of the machine. In auto position: can run the full line. The emergency stop ensures the safety of the equipment and operator.
  • Machine side is equipped with the manual operation control panel for a convenient worker to operate;
  • Entire line surveillance function:  to reach surveillance production line movement condition, realizes to various locations production condition surveillance;
  • Has the failure detection function: Carries on to the production line signal succession examines, the checkup according to sequence, discovers the mistake, and giving the alarm to stop the machine.
Product
DIN rail roll forming machine

Product Name: Cable Tray Roll Forming Machine

Product Description: The Cable Tray Roll Forming Machine Produced by LOTOS company, is used for producing cable trays that are used in different kind of factories and buildings.

Availability: InStock

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